The Best Metal Building Solutions for Aviation Hangars
Constructing an aviation hangar requires a structure that offers durability and efficient use of space. These structures must accommodate large aircraft, withstand heavy loads, and ensure long-term reliability in challenging weather conditions. Butler Manufacturing, a leader in metal building systems, offers innovative solutions tailored to meet the demands of aviation facilities. From maximizing open floor space to supporting heavy equipment, Butler’s systems deliver the strength and versatility needed for top-notch hangars.
Challenges in Aviation Hangar Construction
Building an aviation hangar comes with unique challenges. Large aircraft require wide, open spaces free from interior columns to allow for easy movement and maintenance. Hangars also need to support heavy loads, including large doors, overhead cranes, and other specialized equipment.
Additionally, these structures must be durable enough to withstand extreme weather conditions, such as high winds, heavy snow, or intense heat, while keeping maintenance costs low. Energy efficiency is also critical, as the size of these facilities can lead to high heating and cooling demands. Designing a hangar that balances all these needs is no small task—but that’s where Butler Manufacturing excels.
Widespan Structural System: Maximum Clear Span Flexibility
The Widespan Structural System is a game-changer for aviation hangars. Its design eliminates the need for interior columns, creating wide, open spaces that maximize floor usability. With clear spans of up to 60 feet or more, this system can accommodate everything from small private planes to large commercial jets.
The Widespan system is engineered with precision factory-punched components, ensuring fast and precise assembly. Its ability to integrate seamlessly with specialized hangar doors and other equipment makes it an ideal solution for aviation facilities. Whether you’re building a new hangar or expanding an existing one, Widespan provides the flexibility and strength you need.
Landmark 2000: A Solution for Wide Bay Designs
For hangars that require even larger spaces and heavier load capacities, the Landmark 2000 system is an excellent choice. Its open-web truss design allows for clear spans of up to 60 feet, making it suitable for wide bay applications. This system is specifically engineered to handle the demands of aviation facilities, from housing large aircraft to supporting heavy maintenance equipment.
The Landmark 2000 system also offers flexibility for future expansions, allowing hangars to adapt as needs change. Its efficient use of materials and advanced engineering ensures long-term performance without sacrificing cost-effectiveness.
MR-24 Roof System: Proven Durability and Weather Protection
No hangar is complete without a reliable roof system, and the MR-24 Roof System is the gold standard in metal roofing. With its exclusive Pittsburgh double-lock seam, this standing-seam roof system delivers unmatched weathertightness, protecting your hangar from leaks and extreme weather conditions.
One of the key features of the MR-24 system is its ability to expand and contract with temperature changes. This prevents stress on the roof and extends its lifespan, even in harsh environments. The system also includes energy-efficient options, such as cool roof coatings and high-performance insulation, which can significantly reduce heating and cooling costs.
Energy Efficiency and Sustainable Solutions for Hangars
Aviation hangars often operate around the clock, making energy efficiency a top priority. Butler offers advanced insulation systems, such as ThermaLiner and TBS, which provide high R-values to minimize energy loss. These systems help maintain consistent indoor temperatures, reducing the strain on HVAC systems and lowering operational costs.
Butler’s cool roof coatings, like Butler-Cote, reflect sunlight to reduce heat absorption, keeping hangars cooler in the summer months. Additionally, the materials used in Butler systems are recyclable, making them an eco-friendly choice for businesses seeking sustainable solutions.
Customization and Long-Term Value
Every aviation facility has unique requirements, and Butler systems are designed with customization in mind. From accommodating specialized hangar doors to creating layouts tailored to maintenance or storage operations, Butler provides the flexibility to meet your specific needs.
Beyond customization, Butler’s systems deliver exceptional long-term value. Their durable components require minimal maintenance, reducing costs over time. Additionally, Butler’s comprehensive warranties offer peace of mind for decades after installation.
Wrapping Up
Aviation hangars demand more than just a roof and walls—they require advanced engineering, durable materials, and efficient design to support large spans and heavy loads. Butler Manufacturing offers the perfect solutions with systems like the Widespan Structural System, Landmark 2000, and the MR-24 Roof System. These innovative products ensure durability, energy efficiency, and cost-effectiveness, making them the best choice for any hangar project.
Whether you’re building a hangar for private aircraft or a large fleet of commercial planes, Butler’s metal building solutions deliver unmatched performance. Contact us, Kansas City’s Butler Builder to start designing the hangar your operations deserve.
